Super Duplex Stainless Steel Tube

Super Duplex Stainless Steel Tube

Ashapura Steel, located in Pune, Maharashtra, stands as your trusted provider of super duplex stainless steel tubes, renowned for their remarkable durability and corrosion resistance, making them the ideal choice for demanding environments.

Our extensive range of super duplex stainless steel tubes, meticulously crafted at Ashapura Steel, is composed of a blend of austenitic and ferritic stainless steel, ensuring exceptional strength and heightened resistance to corrosion. These tubes, featuring elevated levels of chromium, molybdenum, and nitrogen, surpass standard duplex stainless steel tubes in both corrosion resistance and strength.

Ashapura Steel offers a variety of grades, including S32750, S32760, S32550, catering to diverse applications based on specific requirements such as strength, corrosion resistance, and more. For instance, S32750 finds its application in the oil and gas industry for its high strength, while S32760 excels in marine and chemical processing industries due to its superb corrosion resistance.

Our super duplex stainless steel tubes also exhibit excellent heat resistance, making them well-suited for high-temperature applications across various industries, including oil and gas, chemical processing, and desalination. As a trusted manufacturer, Ashapura Steel ensures these tubes deliver exceptional features, including high strength, superior corrosion resistance, and heat resistance.

Types of Super Duplex Stainless Steel Tubes

There are two main types of super duplex stainless steel tubes: welded and seamless. Welded tubes are made by welding two pieces of metal together, while seamless tubes are made from a single piece of metal that is heated and then rolled into shape.

Welded super duplex stainless steel tubes are more cost-effective than seamless ones because they require less material to produce. However, they have a lower tolerance for pressure and temperature changes than seamless tubes. Seamless super duplex stainless steel tubes have a higher tolerance for pressure and temperature changes but are more expensive to produce.

Standard Super Duplex Tubes

Standard super duplex tubes are made from a combination of 22% chromium, 5-6% nickel, 3% molybdenum, and trace amounts of nitrogen. This composition gives these tubes excellent resistance to pitting and crevice corrosion in chloride-containing environments.

These tubes also have high mechanical strength and good ductility, making them suitable for use in high-pressure applications such as offshore drilling platforms and chemical processing plants.

Super Duplex Lean Grade Tubes

Super duplex lean grade tubes have a lower alloy content than standard super duplex tubes. They typically contain 21-23% chromium, 1.5-2.5% nickel, 0.3-0.6% molybdenum, and trace amounts of nitrogen. Despite their lower alloy content, these tubes still offer good corrosion resistance in chloride-containing environments. They are also more cost-effective than standard super duplex tubes while still providing good mechanical strength.

Super Duplex Hyper Grade Tubes

Super duplex hyper grade tubes are designed for use in highly corrosive environments such as seawater or acidic solutions. They typically contain higher levels of chromium (25-26%), nickel (7%), molybdenum (4%), and nitrogen (0.3%). These tubes offer superior corrosion resistance compared to standard super duplex or lean grade tubes. They are also highly resistant to stress corrosion cracking and erosion-corrosion, making them ideal for use in offshore oil rigs, desalination plants, and chemical processing facilities.

Super Duplex Super Hyper Tubes

Super duplex super hyper tubes are the most advanced type of super duplex tubing available today. These tubes have a unique composition that includes 25-26% chromium, 7-8% nickel, 4% molybdenum, and 0.3% nitrogen. In addition to their exceptional corrosion resistance properties, these tubes also offer superior mechanical strength and fatigue resistance. They are designed for use in extreme environments where other types of tubing would fail.

SAF 2507 Super Duplex Tube

SAF 2507 is a super duplex tube that contains 25% chromium, 4% molybdenum, and 7% nickel. This alloy has excellent resistance to pitting and crevice corrosion in chloride-containing environments. The yield strength of SAF 2507 is around twice that of standard austenitic stainless steels.

Zeron 100 Super Duplex Tube

Zeron 100 is a super duplex tube that contains 25% chromium, 7% nickel, and 3.5% molybdenum with additions of copper and tungsten. This alloy has excellent resistance to localized corrosion such as pitting and crevice corrosion in aggressive environments containing chlorides or hydrogen sulfide.

Ferrinox®️255 SD50 Super Duplex Tube

Ferrinox®️255 SD50 is a super duplex tube that contains high levels of chromium (25%), molybdenum (6%), nitrogen (0.3%), and copper (1%). This alloy offers superior resistance to both uniform and localized corrosion in harsh environments.

LDX2101 Super Duplex Tube

LDX2101 is a lean duplex tube that contains low levels of nickel (less than 5%) but high levels of chromium (21-22%) and molybdenum (0.3-0.35%). This alloy offers good strength, excellent formability, and weldability while providing superior resistance to stress corrosion cracking.

Standards of Super Duplex Stainless Steel Tubes

The most common standards used for super duplex stainless steel tubes include ASTM A789, ASTM A790, and EN 10216-5.

ASTM A789 is the standard specification for welded ferritic/austenitic stainless steel tubing for general service. It covers grades such as UNS S31803 (Duplex 2205) and UNS S32750 (Super Duplex 2507). This standard specifies the requirements for straight-seam or spiral-seam welded tubing with wall thicknesses up to 0.75 inches inclusive.

ASTM A790 is the standard specification for seamless and welded ferritic/austenitic stainless steel pipe. It covers grades such as UNS S31803 (Duplex 2205) and UNS S32750 (Super Duplex 2507). This standard specifies the requirements for straight-seam or spiral-seam welded tubing with wall thicknesses up to 0.75 inches inclusive.

EN 10216-5 is the European standard for seamless steel tubes for pressure purposes. It covers grades such as X2CrNiMoN22-5-3 (1.4462) and X2CrNiMoCuWN25-7-4 (1.4501). This standard specifies the requirements for non-alloy and alloy steel tubes with specified low temperature properties.

Tolerances for Super Duplex UNS S Tube

Super duplex stainless steel tubes are widely used in various industries, including chemical processing, oil and gas, and marine engineering. These tubes are known for their exceptional strength, corrosion resistance, and durability. However, to ensure the quality of these tubes, manufacturers must adhere to strict standards and tolerances.

ASTM A789 UNS S32750 and ASTM A790 UNS S32750 are two of the most commonly used specifications for super duplex stainless steel tubes. These standards provide guidelines on the chemical composition, mechanical properties, heat treatment, manufacturing processes, and testing procedures for these tubes.

UNS S32750 is a grade of super duplex stainless steel that contains 25% chromium, 7% nickel, 3.6% molybdenum, and other elements such as nitrogen and tungsten. It has a high resistance to pitting corrosion, crevice corrosion, stress corrosion cracking (SCC), and general corrosion in chloride environments.

UNS S32760 is another grade of super duplex stainless steel that has a higher content of chromium (27%), molybdenum (4%), and nitrogen (0.3%) than UNS S32750. It offers even greater resistance to corrosion in harsh environments such as seawater.

Super duplex stainless steel tubes specifications

Standard Specification of UNS S32750 Super Duplex TubingASME, EN, ASTM, JIS, NF, AMS, AISI, DIN, DS, GB, SAE, DTD, TOCT
2507 Super Duplex Tube Standard Tolerances=+/- 0.030; tolerance may vary depending on grade and thickness
UNS S32750 Super Duplex Seamless Tube Size"15 NB to 150 NB IN 1/2"" OD - 12"" OD"
2507 Super Duplex Welded Tube Size"1/2"" OD - 12"" OD Guage: 25 SWG - 10 SWG"
UNS S32760 Super Duplex Saf 2507 Tube LengthUpto 30 meters, Single Random, Double Random & Required Length End: Plain End, Beveled End, Treaded, or Custom Cut Lengths
UNS S32750 Duplex Alloy 2507 Tube WT0.40 mm - 12.70 mm
UNS S32750 Super Duplex 2507 Tube Schedule5, 10S, 10, 30, 40S, 40, 80, 80S, XS, 160, XXH
Super Duplex SS UNS S32750 Tube Swg & Bwg10 Swg., 12 Swg., 14 Swg., 16 Swg., 18 Swg., 20 Swg.
ASTM A789 UNS S32760 Tubes manufacturing techniquesEFW, ERW, LSAW, Seam-Welded, CEW, DOM, Welded, Seamless, Redrawn, CDW, Fabricated

Range of UNS S32750 Duplex Alloy 2507 Tubes

ASME SA 789 UNS S32760 Square Tube2507 Super Duplex Stainless Steel Sanitary Tubing
UNS S32760 Super Duplex Saf 2507 Exhaust Tubing1 inch Super Duplex 2507 UNS S32760 Tubing
UNS S32750 Super Duplex Square TubingUNS S32750 Super Duplex 2507 Hollow Tubes
2507 Super Duplex Round TubesRe Drawn Super Duplex SS UNS S32750 Tubing
UNS S32750 Super Duplex Seamless TubeSuper Duplex SS UNS S32750 Coil Tubes
25cr Super Duplex Steel High Pressure TubesASTM A789 UNS S32750 Elliptical and Oval Tubes
ASTM A789 UNS S32750 Round Tubing2507 Super Duplex Finned Tubes
Super Duplex SS 2507 Rectangular TubingUNS S32750 Duplex Alloy 2507 Coiled Tubing
UNS S32750 Super Duplex 2507 ERW TubesHigh Pressure ASTM A789 UNS S32760 Tube
Super Duplex SS UNS S32750 Capillary TubingUNS S32760 Duplex Steel 2507 Heat exchanger Tube
UNS S32750 Duplex Alloy 2507 Hydraulic TubingASME SA 789 UNS S32760 Condenser Tubing
ASTM A789 UNS S32760 Welded TubeThin Wall UNS S32760 Super Duplex Saf 2507 Tubing
12mm Super Duplex UNS S32750 TubingSuper Duplex SS 2507 Polish Tubing
Super Duplex 2507 UNS S32760 Small Diameter Tubing25cr Super Duplex Steel Tube Bends

ASME SA 789 UNS S32760 Square Tube sizes and weights

UNS S32760 Super Duplex Saf 2507 Capillary Tube Size Chart

Dimension thickness
0.025"4"0.75"
0.032"3.5"0.875"
0.036"0.109"1"
0.04"0.125"1.125"
0.05"0.16"1.25"
0.063"0.19"1.5"
0.071"0.25"1.75"
0.08"0.3125"2"
0.09"0.375"2.5"
0.095"0.5"3"
0.1"0.625"-

Super Duplex Tubing Gauge Thickness

GradesDensity (g/cm 3)Density (lb/in 3)Melting Point (°C)Melting Point (°F)
S32750 / S327607.80.28113502460

Industrial Application of Super Duplex Stainless Steel Sheets

Defence & Aerospace

Defence & Aerospace

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Oil/Gas

Oil/Gas

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Speciality Valves & Vacuum

Speciality Valves & Vacuum

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Precision Components

Precision Components

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

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FAQ

1)What is the difference between super duplex and 316 stainless steel?

Super duplex stainless steel and 316 stainless steel are both corrosion-resistant materials, but they differ significantly in terms of composition, corrosion resistance, strength, and application.both super duplex and 316 stainless steel offer corrosion resistance, super duplex stainless steel is better suited for more demanding applications in highly corrosive environments due to its higher alloy content and strength. The choice between the two depends on the specific requirements of the project or application.

2)Who is the manufacturer of super duplex stainless steel in Maharashtra?

There are several manufacturers and suppliers of super duplex stainless steel in Maharashtra, India. However,Ashapura provide the best the availability of specific grades and products like stainless steel,carbon steel,super duplex stainless steel.

3)What is super duplex stainless steel?

Super duplex stainless steel is a type of stainless steel that belongs to the duplex family of alloys. It is called “super” duplex because it has even higher alloy content and better corrosion resistance compared to standard duplex stainless steels. Super duplex stainless steel is known for its exceptional combination of corrosion resistance, mechanical strength, and durability, making it suitable for use in demanding and aggressive environments.

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