Carbon Steel Forged Fittings​

Carbon Steel Forged Fittings​

Duplex Stainless Steel Forged Fittings

Ashapura Steel, located in Pune, Maharashtra, caters to various industries, including oil and gas, chemical processing, and power generation, by offering a diverse range of Carbon Steel forged fittings. These fittings play a crucial role in connecting and controlling the flow of fluids and gases within these industries. Our commitment at Ashapura Steel is to provide high-quality Carbon Steel forged fittings tailored to meet the diverse needs of different applications.

In our inventory, you’ll find a variety of Carbon Steel forged fittings, including elbows, tees, couplings, and unions. We offer a range of sizes and grades to ensure that you find the right product for your specific requirements. Utilizing the latest technology and manufacturing techniques, our fittings adhere to the highest quality standards.

Strength and durability are key features of our Carbon Steel forged fittings. Resistant to corrosion and wear, these fittings are well-suited for harsh and demanding environments. Their easy installation and low maintenance requirements contribute to cost and time savings in the long run.

At Ashapura Steel, our dedication to excellent customer service is unwavering. Our team of experts is readily available to address your inquiries and provide the necessary guidance and support, ensuring you receive the best possible product.

Standard Specifications of Duplex Stainless Steel ASTM A Forged Pipe Fittings

ASTM A182 is the standard specification for forged or rolled alloy-steel pipe fittings that are used in high-temperature services. This specification covers various grades of stainless steel, including duplex and super duplex steel. These materials have excellent corrosion resistance properties, which make them suitable for use in harsh environments.

Duplex Steel ASTM A182 F51

Duplex steel ASTM A182 F51 is a type of duplex stainless steel that has a high level of strength and corrosion resistance. It contains 22% chromium, 5% nickel, and 3% molybdenum, which gives it superior properties compared to other types of stainless steel. The material is commonly used in the oil and gas industry for applications such as pipelines, valves, and fittings.

ASTM A182 Specifications

The ASTM A182 specification covers several grades of alloy-steel forgings for high-temperature services. These include grades F1 through F91, which cover low-alloy steels with different chemical compositions suitable for various applications.

ASME B16 Standards

The ASME B16 standards cover various aspects of piping, including dimensions, tolerances, materials, and testing. These standards are used by engineers and designers to ensure that piping systems are safe, reliable, and efficient.

ANSI Standards

The ANSI standards cover a wide range of topics related to engineering and manufacturing. These include standards for materials, processes, equipment, and safety. The ANSI B16 standard covers pipe flanges and fittings dimensions.

Types of Duplex Stainless Steel Forged Fittings

Duplex Steel Elbows

Duplex steel elbows are one of the most commonly used types of duplex stainless steel forged fittings. These elbows have a 90-degree bend and are used to change the direction of flow in pipelines or plumbing systems. They come in different sizes and thicknesses to suit various applications.

One advantage of using duplex steel elbows is their excellent corrosion resistance properties, making them ideal for use in harsh environments such as offshore oil rigs or chemical plants.

Duplex Steel Tees

Duplex steel tees are another type of duplex stainless steel forged fitting that is widely used in various industries. These tees have a T-shaped design and are used to combine or split fluid flow in pipelines or plumbing systems.

Like duplex steel elbows, these tees also offer excellent corrosion resistance properties, making them suitable for use in harsh environments where exposure to corrosive substances is common.

Duplex Steel Couplings

Duplex steel couplings are designed to connect two pipes together without the need for welding or threading. These couplings can be easily installed and removed, making them ideal for use in temporary piping systems or situations where frequent maintenance is required.

Duplex steel couplings come in different sizes and designs to suit various applications. They offer excellent corrosion resistance properties, making them suitable for use in harsh environments.

Duplex Steel Crosses

Duplex steel crosses are similar to duplex steel tees but have four branches instead of three. These crosses are used to combine or split fluid flow in pipelines or plumbing systems that require more than two connections.

Like other types of duplex stainless steel forged fittings, these crosses offer excellent corrosion resistance properties, making them suitable for use in harsh environments.

Duplex Steel Caps

Duplex steel caps are used to seal the end of a pipe or fitting. These caps come in different sizes and designs to suit various applications. They offer excellent corrosion resistance properties, making them ideal for use in harsh environments where exposure to corrosive substances is common.

Duplex Steel Reducers

Duplex steel reducers are used to connect pipes with different diameters together. These reducers come in different sizes and designs to suit various applications. One advantage of using duplex steel reducers is their excellent mechanical properties, which make them ideal for use in high-pressure piping systems.

Benefits of Using Duplex Stainless Steel Forged Fittings

Resistance to Corrosion

One of the most significant benefits of using duplex stainless steel forged fittings is their exceptional resistance to corrosion. These fittings are designed to withstand harsh environments and corrosive media, making them ideal for use in a wide range of industrial applications.

The high level of chromium and molybdenum content in duplex stainless steel provides excellent resistance to both uniform and localized corrosion. This means that these fittings can be used in highly corrosive environments such as offshore oil rigs, chemical plants, and desalination plants.

Strength and Durability

Duplex stainless steel forged fittings are also known for their strength and durability. They are designed to withstand high pressure, extreme temperatures, and heavy loads without deforming or breaking. This makes them ideal for use in critical applications where failure is not an option.

Cost-Effective Solution

While duplex stainless steel forged fittings may cost more upfront than other materials such as carbon steel or standard stainless steel, they offer long-term cost savings due to their durability and resistance to corrosion. In addition, they require less maintenance over time, reducing overall operating costs.

Versatility

Duplex stainless steel forged fittings are versatile enough to be used in a wide range of applications across various industries such as oil & gas, chemical processing plants, marine engineering projects etc.. They come in different shapes (elbows, tees etc.) which allows them to fit into any piping system easily.

Duplex Forged Fittings Specification

SpecificationsASTM A182 / ASME SA182
Duplex Stainless Steel Forged Fitting ThicknessSCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75
Duplex Stainless Forged Fitting TypesSeamless / Welded / ERW / Fabricated Duplex SS Forged Fitting
ASTM A182 Duplex Steel Forged Fitting DimensionsASME 16.11, MSS SP-79, 83, 95, 97, BS 3799
SA182 Duplex Steel Forged Fitting TypeDN15-DN1200
Duplex Steel Forged Fittings ThreadNPT, BSPT, BSPP
Duplex Steel Forged Fittings Pressure Rating2000lb/ 3000lb/ 6000lbs /9000lbs
ConnectionWelding
Bending RadiusR=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom Duplex SS Forged Fitting
Stainless Steel Duplex Forged Fitting Size Range½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100)
Duplex Steel Elbow"Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D, 4D, 5D, 6D, 7D-40D. Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO"

Duplex Forged Pipe Fittings

A182 Duplex Forged Equal CrossASTM A182 Duplex Steel Forged Tee
ASTM A182 Duplex Steel Forged Threaded Outlet (Npt)Forged ASTM A182 Duplex 3000 (3m) Bspp Fittings
ASTM A182 Duplex Steel Forged CouplingForged ASTM A182 Duplex Steel 3000 (3m) Bspt Fittings
Forged Stainless Steel Duplex Street ElbowA182 Duplex Steel Forged Cross
Forged A182 Duplex Steel 3000 (3m) FittingsDuplex Stainless 3000 (3m) Forged Npt Fittings
Forged ASTM A182 Duplex Steel 6000 (6m) Npt FittingsForged DSS Elbow
SA182 Duplex Steel 6000 (6m) Forged FittingsForged Stainless Steel Duplex 6000 (6m) Bspt Fittings
Stainless Steel Duplex Forged Half CouplingForged ASTM A182 Duplex Steel Plug
SA182 Duplex Steel 3000 (3m) Forged FittingsDuplex Forged Socketweld Outlet
Duplex 6000 (6m) Forged FittingsForged Duplex Stainless Steel Round Head Plug
Duplex 6000 (6m) Forged FittingsForged Duplex Stainless Steel Round Head Plug
ASTM A182 Duplex Steel Forged 45° ElbowForged Duplex Stainless Steel 90° Elbow
ASTM A182 Duplex Forged Square Head PlugForged DSS Equal Tee
Duplex Forged NippleDuplex Stainless Forged Outlet Fitting
Duplex Stainless Steel Forged Full CouplingASTM A182 Duplex Steel Forged Outlet
Forged DSS Hex Head PlugASTM A182 Duplex Forged Union
Forged Duplex Stainless Steel Reducing TeeStainless Steel Duplex Forged End Cap
ASTM A182 Duplex Steel Forged Pipe NippleDuplex Stainless Forged Hex Nipple
DSS Forged Reducing Hex Nipple-

Duplex Steel Forged Fittings Manufacturing Standards

ASTM A182 - ASME SA182Standard Specification for Wrought Austenitic Duplex Steel Piping Fittings
ASME B16.11Socket Welding and Threaded Forged Fittings
MSS SP-43Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
MSS SP-95Swage(d) Nipples and Bull Plugs
BS3799Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry

Chemical Composition of Duplex Duplex Steel High Pressure Fittings

GradeCMnSiPSCrMoNiNFe
S318030.030 max2.00 max1.00 max0.030 max0.020 max22.0 – 23.03.0 – 3.54.50 – 6.500.14 – 0.2063.72 min
S322050.030 max2.00 max1.00 max0.030 max0.020 max21.0 – 23.02.50 - 3.504.50 – 6.500.8 – 0.2063.54 min

Mechanical Properties of ASTM A182 Duplex Steel Forged Pipe Fittings

GradesDensity (g/cm 3)Density (lb/in 3)Melting Point (°C)Melting Point (°F)
S31803 / S322057.8050.2851420 – 14652588 – 2669

Industrial Application of Super Duplex Stainless Steel Sheets

Defence & Aerospace

Defence & Aerospace

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Oil/Gas

Oil/Gas

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Speciality Valves & Vacuum

Speciality Valves & Vacuum

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

Precision Components

Precision Components

We are one of the leading supplier, stockist, exporter and trader of wide range of industrial materials and sourcing globally to our customers.

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Complete control over products allows us to ensure our customers receive the best quality prices and service. We take great pride in everything that we do in our factory.

FAQ

1)What are the 4 types of carbon steel?

Carbon steel is a broad category of steel that primarily consists of iron and carbon but can also contain small amounts of other elements. There are several types of carbon steel, and they are categorized based on their carbon content and properties.
*Low Carbon Steel (Mild Steel)
*Medium Carbon Steel
*High Carbon Steel
*Ultra-High Carbon Steel

2)What is the use of carbon steel in Maharshtra?

Carbon steel is used in a wide range of applications in the state of Maharashtra, India, as it is used throughout the country and the world. Maharashtra is one of the most industrialized and economically developed states in India, and it has a diverse range of industries and applications for carbon steel.In maharshtra carbon steel used in Construction and Infrastructure,Automotive Industry,Manufacturing and Fabrication.

3)Is carbon steel safe?

Carbon steel is generally considered safe for many applications, but its safety depends on several factors, including its intended use, the environment it’s exposed to.it is safe for Food Safety,Industrial and Structural Safety,Corrosion Resistance,Health and Safety Concerns.carbon steel can be safe for various applications when used correctly and in the appropriate context.

4)What is the weight of carbon steel?

The weight of carbon steel depends on several factors, including its shape (e.g., sheet, plate, round bar, square tubing), dimensions, and density. Carbon steel has a density of approximately 7.85 grams per cubic centimeter (g/cm³) or 7850 kilograms per cubic meter (kg/m³). To calculate the weight of a specific piece of carbon steel, you can use the following formula-

Weight (in kilograms) = Volume (in cubic meters) x Density (in kg/m³)

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