Hastelloy Forged Fittings
Hastelloy
Hastelloy Forged Fittings
Ashapura Steel’s Hastelloy forged fittings exemplify meticulous craftsmanship, purpose-built to exceed the exacting standards of industrial applications. Crafted from premium-grade Hastelloy alloy, these fittings showcase outstanding corrosion resistance, an innate ability to withstand high temperatures, and superior mechanical properties.
Engineered with precision, our Hastelloy forged fittings are designed to guarantee leak-free connections, ensuring enduring performance within critical piping systems and industrial processes. Their precise dimensions and reliable threading simplify installation, offering secure connections that instill confidence even in the most challenging environments. From chemical processing plants to offshore oil rigs, these fittings are built to last, delivering unwavering performance across various industries.
Different Types of Hastelloy Forged Fittings
Hastelloy Forged Elbows
Hastelloy forged elbows are designed with either a 90-degree or 45-degree bend, facilitating the redirection of piping systems with minimal pressure loss. These elbows are crucial in navigating complex piping layouts, especially in environments where space is constrained or directional changes are frequent. Available in multiple sizes and pressure ratings, these elbows ensure seamless integration into existing systems, providing robust and reliable connections that resist corrosion even in the presence of aggressive chemicals.
Hastelloy Forged Tees
Hastelloy forged tees are essential components in creating branches within a piping system. With their T-shaped design, these tees allow fluid or gas flow in multiple directions, supporting complex distribution networks. The tees are engineered to handle high-pressure environments and maintain structural integrity under stress, making them ideal for chemical, petrochemical, and power generation industries. The precision in manufacturing ensures that each opening is perfectly aligned, minimizing the risk of leaks and ensuring a long service life.
Hastelloy Forged Couplings
Couplings are vital for connecting two pipes of the same diameter, ensuring a strong, leak-free connection. Hastelloy forged couplings are designed to endure the harshest environments, including exposure to high temperatures and corrosive chemicals. The coupling’s robust construction minimizes the risk of system failure, making it an indispensable component in industries where safety and reliability are paramount. Whether used in high-pressure steam lines or corrosive fluid transfer systems, these couplings deliver consistent performance.
Hastelloy Forged Crosses
Hastelloy forged crosses provide a fourth opening for additional pipe connections, making them essential in complex piping networks where multiple branches are required. These crosses are engineered to distribute pressure evenly across all connections, reducing the risk of stress-induced failures. Their superior corrosion resistance ensures longevity even in the most aggressive chemical environments, making them a preferred choice in industries such as chemical processing and water treatment. The use of these crosses enables the creation of intricate and reliable piping networks that can handle both high -ressure and corrosive substances.
Hastelloy Forged Union
Hastelloy forged unions offer the convenience of easy disconnection and reconnection of pipes or components, a feature particularly valuable during maintenance and repair operations. The union’s design ensures a secure fit while allowing for repeated use without compromising the integrity of the connection. These unions are highly resistant to thermal cycling and corrosion, making them ideal for use in industries where regular maintenance is required without disrupting the overall system. Their durability and ease of use make them an indispensable tool for ensuring operational efficiency.
Hastelloy Forged Caps
Hastelloy forged caps are designed to seal the end of a pipe, providing protection against external contaminants and preventing the flow of fluid or gas. These caps are engineered to withstand extreme conditions, including high temperatures and corrosive environments, ensuring long-lasting protection for your piping system. Their robust construction ensures that they remain secure under pressure, preventing leaks and maintaining the integrity of the system. Whether used in chemical processing or high-temperature applications, these caps deliver reliable performance.
Hastelloy Forged Plugs
Similar to caps but designed with threading for easy installation and removal, Hastelloy forged plugs are used to close off openings in the piping system temporarily or permanently. These plugs are designed to resist corrosion and thermal expansion, ensuring a tight seal even under fluctuating temperatures. The precision threading ensures that the plug can be installed and removed multiple times without degrading the quality of the seal, making them a reliable choice for temporary closures or maintenance operations in demanding environments.
Hastelloy Forged Bushings
Hastelloy forged bushings are essential for connecting pipes of different sizes, offering a secure and reliable connection between varying diameters. These bushings are engineered with one male and one female threaded end, ensuring a tight and leak-proof fit. The robust construction of these bushings allows them to withstand high pressures and corrosive substances, making them suitable for use in industries where precise fluid control and durability are critical. Whether used in chemical processing or oil and gas extraction, these bushings provide reliable performance and a secure fit.
Hastelloy Forged Fittings Specification
| Specifications | ASTM A387 / ASME SA387 |
|---|---|
| Thickness | 1mm-300mm |
| Width | 1000mm, 1219mm, 1500mm, 1800mm, 2000mm, 2500mm, 3000mm, 3500mm, 4050mm etc |
| Length | 2000mm, 2440mm, 3000mm, 5800mm, 6000mm, 12000mm, 15000mm etc |
| Surface | 2B, 2D, BA, NO.1, NO.4, NO.8, 8K, mirror, checkered, embossed, hair line, sand blast, Brush, etching Manufacturer and Supplier |
| Finish | Hot rolled plate (HR), Cold rolled sheet (CR) |
Manufacturing Standards of Hastelloy Forged Fittings
| Grades | C | Mn | P | S | SI | Cr | Mo |
|---|---|---|---|---|---|---|---|
| ASTM A387 Grade 5 | 0.15 max | 0.3 – 0.6 | 0.035 | 0.03 | 0.5 max | 4.00 – 6.00 | 0.45 – 0.65 |
| ASTM A387 Grade9 | 0.15 max | 0.30 – 0.6 | 0.03 | 0.03 | 1.0 max | 8.0 – 10.0 | 0.9 – 1.1 |
| ASTM A387 Grade 11 | 0.05 – 0.17 | 0.4 – 0.65 | 0.035 | 0.035 | 0.5 – 0.80 | 1.0 – 1.5 | 0.45 – 0.65 |
| ASTM A387 Grade 12 | 0.05 – 0.17 | 0.4 – 0.65 | 0.035 | 0.035 | 0.15 – 0.4 | 0.8 – 1.15 | 0.45 – 0.6 |
| ASTM A387 Grade 22 | 0.05 – 0.15 | 0.3 – 0.6 | 0.035 | 0.035 | 0.5 max | 2.0 – 2.5 | 0.9 – 1.1 |
Hastelloy Forged Fittings Available Types & Shapes
| Plate Surface finish | Gauge (in) | Width (max in) |
|---|---|---|
| 2B – Cold rolled, heat treated, pickled, skin passed Plate | 10–24 | 72* |
| 2D – Cold rolled, heat treated, pickled plate | 12–24 | 60 |
| BA Mexinox only | 18–28 | 48 |
| Polished plate (not brushed) | 11–24 | 60 |
| Temper rolled plate Mexinox only | 13–29 | 48 |
